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Electronic Assembly
Let Orlo take care of the assembly
Orlotronics employs experienced J-STD-001 certified assembly technicians to ensure compliance with Military Specifications and to maintain the highest level of quality in every project.
Our assembly department is well equipped with the tools necessary to produce an extremely broad range of military, aerospace, and commercial electronic assemblies.
Our specialties include:
- RF Cables
- Encapsulated Electronics
- Connector Assemblies
- Junction & Distribution Boxes
- Control Panels
- Bus Bars
Our electronic assembly equipment includes:
- Military Standard Crimp Tools meeting M22520.
- Swaging Tools & Dies; Amp, Amphenol, Thomas & Betts, DMC, Molex, Burndy, and more.
- Connector Pin/Socket Insertion & Removal Tools; Amp, Amphenol, Deutsch, Burndy, Astro, ITT Cannon, and more.
- Digitally controlled Soldering Stations.
- Various Hi-Temperature Ovens
- Vacuum Ovens
- Automatic Wire Cutting & Stripping Equipment; Artos, Eraser, Carpenter, Ideal & More.
And don't forget, unlike other electronic assembly shops, Orlotronics has a full machine shop located onsite as well, enabling us to offer unmatched value and service.
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Lever Assembly
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Mechanical Assembly
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Wire Rope Assemblies: Our wire rope processing capabilities enable us to do long-run and short-run swaged wire rope assemblies. We manufacture and test a variety of wire rope assemblies, lanyards, and control cables. We can swage ball terminals as well as standard & custom fittings & sleeves. See some examples on the Showcase page.
General Assembly: We are able to work in virtually any material :
- Metals
- Plastics
- Polyurethane
- Rubber
- Epoxies
- Kevlar
- Rope, Cord, Canvas
- even Wood!
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Machine Shop
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Machining Capabilities
- Bridgeport 3-Axis CNC VMC with Tool Change
- Vectrax CNC Mill with Engraving Capabilitiy
- Bridgeport Knee Mill
- Enshu Vertical Bed Mill
- Milwaukee Horizontal Mill with Vertical Milling
- 2 Engine Lathes, 1 Turret Lathe
- Punch Press Department, Electric, Hydraulic, and Pneumatic Presses
- Do-All Vertical Band-Saw
- Do-All Horizontal Band-Saw with Automatic Feed
- Pneumatic Riveting Equipment & Pop-Rivet Installation Capabilities
- Pneumatic and Hydraulic Swaging Equipment
- Surface Grinder
- Multiple Belt-Sanders
- Multiple Drill Presses
In-House Shop Secondary Operations
- MIG & TIG Welding
- Torch Brazing
- Induction Brazing
- Silver Soldering
- Flame Spraying
- CRES Passivation
- Chemical Conversion Coating, (Alodine), per MIL-DTL-5514
- Parts Identification
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Hot Air Gun, Manufactured by Orlotronics Corp
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Inspection & Testing
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Orlotronics will tailor our inspection process to meet your individual needs.
With a more than 30 years of experience delivering products for use by the men and women serving in the US Military, Orlotronics understands the importance of product quality.
Our engineering staff is familiar with the some of the oldest and newest MIL and Commercial Specs as well as FAR & DFAR contract requirements.
The QC Department at Orlotronics is appointed with equipment to inspect dimensional conformity of everything we make. In our lab we regularly perform a variety electrical, electronic & mechanical testing as well as environmental and other performance tests such as pneumatic-hydraulic pressure tests and tensile strength tests.
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1000+ Cycle Automated Durability Test, Engineered by Orlotronics to Meet Our Customer's Specifications
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Parts Identification & Packaging
Finally, consider Orlotronics for your final part marking, parts identification, and packaging requirements.
Our MIL-STD-130 & Commercial parts identification offerings include:
- Ink Stamping, Epoxy Ink Stamping
- Silk-Screeing
- Electro-Chemical Etching
- Engraving
- Vibro-Etching
We can also provide MIL-STD-129 packaging, barcoding, RFID, and DD250 Invoicing.
Contact us today to see how Orlotronics can help!
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Orlotronics Corporation 401 East 4th Street, Building 4 Bridgeport, PA 19405-1815 tel. 610-239-8200 fax. 610-239-8211 sales@orlotronics.com
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